Standard Breaker and Fuse Sizes

Standard ampere ratings of fuses and circuit breakers, with the 80 percent continuous-load rule.

Circuit breakers and fuses are made only in certain standard ratings, so after you work out the current you must pick the next standard size up. This table lists the standard ratings from 15 to 6 000 A (NEC 240.6) with the largest continuous load that a breaker of that rating may carry (80 percent of the rating) and the power that load is at 400 V three-phase and 120 V single-phase.

The table

37 rows
Standard rating (A)Largest continuous load: 80 percent of the rating (A)Three-phase power at 400 V at that load, power factor 1 (kW)Single-phase power at 120 V at that load (kW)
15128.31.44
201611.11.92
252013.92.4
302416.62.88
352819.43.36
403222.23.84
453624.94.32
504027.74.8
604833.35.76
705638.86.72
806444.37.68
907249.98.64
1008055.49.6
110886110.56
12510069.312
15012083.114.4
1751409716.8
200160110.919.2
225180124.721.6
250200138.624
300240166.328.8
35028019433.6
400320221.738.4
450360249.443.2
500400277.148
600480332.657.6
70056038867.2
800640443.476.8
1000800554.396
1200960665.1115.2
16001280886.8153.6
200016001108.5192
250020001385.6240
300024001662.8288
400032002217384
500040002771.3480
600048003325.5576

Source and notes: Standard ampere ratings of fuses and circuit breakers in NFPA 70 (National Electrical Code) Section 240.6(A); fuses are also made in 1, 3, 6, 10, 601 A and other special ratings. IEC miniature breakers use 6, 10, 13, 16, 20, 25, 32, 40, 50, 63, 80, 100 and 125 A. Columns are computed: the 80 percent rule (continuous loads on a standard breaker) and power = sqrt(3) x V x I (three-phase) or V x I.

How to use this table

  1. Work out the load current (for a continuous load, multiply by 1.25).
  2. Choose the next standard rating at or above that figure.
  3. Check the cable ampacity against the breaker rating; the breaker protects the cable.

Worked example: a continuous 32 A load

  • Continuous loads (running three hours or more) are sized at 125 percent: 32 × 1.25 = 40 A.
  • The next standard rating is 40 A, which carries a continuous load of up to 32 A (80 percent of 40).
  • At 400 V three-phase that is 22.2 kW; at 120 V single-phase 3.84 kW.

Notes and cautions

  • The 80 percent rule applies to a standard breaker that is not rated for 100 percent continuous duty; 100 percent rated breakers exist.
  • Breakers also have an interrupting rating (the largest fault current they can break) that must be at least the available fault current.
  • These sizes are NEC ratings. IEC miniature breakers use 6, 10, 13, 16, 20, 25, 32, 40, 50, 63, 80, 100 and 125 A.

FAQ

What are the standard breaker sizes?

15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 110, 125, 150, 175, 200 A and so on up to 6 000 A in the US code.

What is the 80 percent rule?

A standard breaker should not carry a continuous load over 80 percent of its rating, equivalent to sizing the breaker at 125 percent of the continuous load.

Sources

  • NFPA 70, National Electrical Code, Section 240.6(A) (standard ampere ratings) and Section 210.20 (continuous loads); IEC 60898-1 (miniature circuit breakers).
  • Standard ampere ratings of fuses and circuit breakers in NFPA 70 (National Electrical Code) Section 240.6(A); fuses are also made in 1, 3, 6, 10, 601 A and other special ratings. IEC miniature breakers use 6, 10, 13, 16, 20, 25, 32, 40, 50, 63, 80, 100 and 125 A. Columns are computed: the 80 percent rule (continuous loads on a standard breaker) and power = sqrt(3) x V x I (three-phase) or V x I.